Discover the unparalleled craftsmanship of QIPANF, your premier manufacturer of cutting-edge PLC New Energy Flat Copper Cantilever Traverse Take-Up Machines. At Shanghai Qi Pang Industrial Co., Ltd., we are dedicated to redefining efficiency and precision in winding technology, providing you with state-of-the-art equipment that stands at the forefront of industrial innovation. Experience the future of manufacturing with our Advanced 380V PLC Servo Traverse Take-Up Machine, expertly designed for exceptional performance and reliability.
Product Description
This state-of-the-art machine employs a robust full-frame moving structure, significantly boosting the equipment's load-bearing capability. The design ensures the wire remains perfectly straight, while the electric lifting and lowering functions offer unmatched ease of operation.
Featuring a high-precision ball screw wire system, this machine is adaptable to a range of wire diameters, ensuring precision and efficiency.
Designed with versatility in mind, a protective layer of paper can conveniently be placed beneath the wires, accommodating different operational requirements.
Applications: Ideal for handling stranded, extruded, irradiated wire, and compatible with new energy copper wire, flat wire, and aluminum wire, this machine caters to a broad spectrum of industrial needs.
Lifting mode: Utilizes an advanced electro lifting mechanism, offering smooth and controlled elevation.
Bobbin Clamping mode: Equipped with a powerful 400W deceleration motor that ensures precise and secure clamping.
Take-up model: Driven by a 0.75kw 1500rpm Siemens AC servo motor, this feature allows for precise speed and tension control, enhancing winding efficiency.
Take-up torque: Capable of delivering a maximum torque of approximately 4600 N.m, ensuring high-performance winding operations.
The wire traversing system utilizes an AC servo motor drive coupled with a ball screw traversing mechanism. With an adjustable pitch range of 0 ~ 40mm, it synchronizes perfectly with the take-up process.
Equipped with pneumatic brakes, the device offers rapid and reliable braking during downtime, ensuring safety and efficiency.
Incorporating the Siemens S7-1200 PLC control system and a 7-inch touch screen, the device allows intuitive control over wire traversing. The wiring pitch is easily set and adjusted via the touch screen interface.
For optimal performance and durability, the main components are fitted with NSK bearings.
Product Parameters
Parameter |
Value |
Applicable coil diameter |
φ800-1000mm(customizable) |
Coil width |
750mm |
Coil aperture |
Φ80mm |
Applicable line speed |
≤50m/min, (copper and aluminum wire) |
Rising force control |
10 kg magnetic powder brake |
Wire reel lift |
Constant speed 0.75KW-4 motor + RV63 gearbox lift |
Rewind and line up method |
Precision servo screw moving disk automatic lineup human-machine interface operation |
Servo motors for wiring |
Ori SDP20-1.5KW |
PLC system |
Dimension Controls LX5V-1412MT |
Maximum winding tension |
180N/m |
Maximum upward force of the unwinding line |
0-80N/m (adjustable) |
Rising force adjustment method |
Knob current adjustment, current datatable |
Power source |
380V50HZ |
driving force |
5N/M torque motor + NMRV90 reducer (with extruder) |
Qipang: Leading Innovator in PLC New Energy Flat Copper Traverse Take-Up Machines
1. The machine boasts a robust frame crafted from high-quality rectangular steel tubes and steel plates, expertly bent and welded together. The twin beams connect seamlessly, delivering a flawless appearance with remarkable rigidity and superior strength.
2. The innovative walking beam design ensures the entire cable tray efficiently manages wiring operations, effortlessly implementing both pay-off and take-up processes.
3. Equipped with an advanced AC variable frequency motor, the machine guarantees high precision and consistent wiring, ensuring impeccable performance throughout.
4. The PLC programmable controller offers seamless integration with a diverse range of host systems, enhancing operational efficiency.
5. State-of-the-Art Take-Up Main Motor Features
- The take-up main motor utilizes a dependable DC motor, with the controller being a sophisticated European series product.
- Alternatively, the take-up main motor employs frequency conversion technology, featuring a Siemens controller for unparalleled control.
1. Tailored for bobbins with diameters ranging from ø800-1000mm, a barrel diameter of 400mm, an outer width of 750mm, and a hole diameter of 80mm. Customization is available to meet specific client needs. 2. Driving power is provided by an inverter motor ranging from 1.5KW-4KW, complemented by an RV90 decelerator. The motor power is primarily influenced by the customer's desired line speed. 3. Equipped with a precision servo screw moving disk, the automatic line operation is managed via an intuitive man-machine interface. 4. The equipment includes an overload protection mechanism, halting winding when the set maximum tension is exceeded. 5. Maximum line force can be adjusted between 0-80N/m. 6. The rising force adjustment mode uses knob current adjustment with data displayed digitally. 7. Constructed with either 120 * 120 * 5 or 140 * 140 * 5 square tube welding for enhanced durability. 8. Includes a 5N/M torque motor combined with an NMRV90 reducer, integrated with the extruder.
Detailed Photos
Our Advanced 380V PLC Servo Traverse Take-Up Machine is designed with exceptional adaptability, featuring an applicable bobbin diameter ranging from ø800 to 1000mm. It is engineered to accommodate a cylinder diameter of 400mm, an outer width of 750mm, and a hole diameter of 80mm. These specifications can be tailored according to your unique customer requirements, ensuring a perfect fit for your production needs.
Packaging & Shipping
Certifications
Company Profile
With an illustrious legacy spanning over two decades, Shanghai Qi Pang Industrial Co., Ltd. has been at the forefront of innovation, dedicated to the meticulous crafting of state-of-the-art cable testing and cable winding machines since its inception.
Our company prides itself on an expansive production and assembly workshop, providing an open invitation for customers to partake in video or on-site factory inspections. Our highly skilled sales and technical teams stand ready to deliver unparalleled service, ensuring seamless communication and exceptional support before and after your purchase. We are committed to 24/7 availability to answer all your queries with precision and dedication.
FAQ
Q1: Are you a factory or trading company?
We are a factory . We can promise you a short lead time and best price if you purchase our machine. We will ship machine from Shanghai port.
Q2: How does the factory ensure products quality?
With Nearly 20 years experience in manufacturing winding machine, we have our own technology develop department and testing department.
Quality is the first priority. We have strict purchasing system to ensure the quality of spare parts. We have experienced workers to assemble and test machine.
Q3:How about your after-sale service?
We have a professional technology supporting team for your timely services. You can get the help you need in time by telephone, online chat (WhatsApp, Skype WeChat email). Please contact us once the machine has any problem. Best service will be offered.
Q4: What are your payment terms?
100%TT or prepaid 50% , balance 50% before shipping.
Q5: How can I get my order? How can I know you sent the goods?
We will take you picture for the machine after we finish. We will ship small machines by UPS, DHL, FedEx or sea shipment. ship big machines by air or by sea
We will provide you tracking number after we ship machine