Introducing QIPANF PLC, your premier manufacturer of innovative energy solutions! Specializing in the pioneering Cantilever Traverse Take-Up Machines for flat copper applications, our cutting-edge technology and superior engineering ensure exceptional performance and reliability for all your industrial needs.
Product Description
Experience superior performance with our High-Performance PLC Servo Traverse Take-Up Machine Winder 380V from Shanghai Qi Pang Industrial Co., Ltd. This state-of-the-art equipment features a robust whole-frame moving structure, significantly enhancing the machine's carrying capacity. The design ensures the wire remains perfectly linear, while the electric lifting function allows for effortless and convenient operation.
Designed for versatility, the ball screw wire mechanism accommodates various diameters with exceptionally high precision, ensuring consistent and reliable output.
A practical feature includes the option to lay a protective layer of paper beneath, adding an extra touch of convenience and versatility to your operations.
Ideal for a wide range of applications, including stranded, extruded, irradiated wire, as well as cutting-edge uses like new energy copper wire, flat wire, and aluminum wire, this machine is a versatile powerhouse.
Effortlessly handle lifting tasks with the advanced electro lifting mode, making operations smooth and efficient.
The bobbin clamping system is powered by a robust 400W deceleration motor, ensuring secure and precise clamping during operation.
Featuring a cutting-edge take-up model with a 0.75kw 1500rpm Siemens AC servo motor drive, this machine provides impeccable speed and tension control for refined, high-quality results.
Take-up torque reaches a maximum of ~4600 N.m, delivering unparalleled power for demanding tasks.
Our machine utilizes an advanced AC servo motor drive for wire traversing, combined with a ball screw traversing wire system. It features a pitch range from 0 to 40mm, ensuring seamless synchronization with the take-up process.
Equipped with pneumatic brakes, the device ensures rapid and reliable braking during downtime, enhancing safety and efficiency.
Control at your fingertips with the Siemens S7-1200 PLC control and a 7-inch touch screen interface. Set and adjust wiring traversing and pitch seamlessly directly from the touch screen for precise and efficient operations.
Reliability is assured with main parts bearing utilizing top-tier NSK components, ensuring durability and longevity in every operation.
Product Parameters
Parameter |
Value |
Applicable coil diameter |
φ800-1000mm(customizable) |
Coil width |
750mm |
Coil aperture |
Φ80mm |
Applicable line speed |
≤50m/min, (copper and aluminum wire) |
Rising force control |
10 kg magnetic powder brake |
Wire reel lift |
Constant speed 0.75KW-4 motor + RV63 gearbox lift |
Rewind and line up method |
Precision servo screw moving disk automatic lineup human-machine interface operation |
Servo motors for wiring |
Ori SDP20-1.5KW |
PLC system |
Dimension Controls LX5V-1412MT |
Maximum winding tension |
180N/m |
Maximum upward force of the unwinding line |
0-80N/m (adjustable) |
Rising force adjustment method |
Knob current adjustment, current datatable |
Power source |
380V50HZ |
driving force |
5N/M torque motor + NMRV90 reducer (with extruder) |
Qipang PLC New Energy Flat Copper Traverse Take-Up Machine Manufacturer: Leading the industry with cutting-edge technology.
1. Envision a machine frame crafted from top-tier rectangular steel tubes and steel plates, expertly welded to form a robust structure. The seamless connection of two major beams not only presents a flawless appearance but also ensures superior rigidity and unparalleled strength.
2. Experience the advanced walking beam mechanism, which facilitates a comprehensive cable tray system for wiring. This innovation ensures efficient implementation of both pay-off and take-up processes.
3. The equipment is equipped with an AC variable frequency motor that guarantees high precision and uniform wiring, achieving exceptional cable speed control.
4. Elevate your operations with a PLC programmable controller, designed for seamless integration with a wide range of hosts, enhancing versatility and control.
5. Take-Up Main Motor: The heart of precision and reliability in our system.
- The take-up main motor is a sophisticated DC motor, paired with a controller from the acclaimed European series, ensuring unmatched performance.
- Alternatively, opt for a frequency conversion variant of the take-up main motor, with a Siemens controller, for tailored operational excellence.
1. This machine accommodates bobbin diameters ranging from ø800-1000mm, with a barrel diameter of 400mm and an outer width of 750mm, offering customization to meet specific client needs. 2. Equipped with a driving power of an inverter motor between 1.5KW-4KW, complemented by an RV90 decelerator, with motor power finely tuned to match the customer's line speed. 3. A state-of-the-art precision servo screw moving disk enables automatic line operation via a user-friendly man-machine interface. 4. The equipment features an overload protection function that automatically halts winding beyond set maximum tension thresholds. 5. The force exerted on the line can be adjusted from 0-80N/m, 6. Fine-tune the rising force adjustment via a knob with current dataization for precise control. 7. The entire machine is constructed using 120*120*5 or 140*140*5 square tube welding. 8. A 5N/M torque motor, paired with an NMRV90 reducer (with extruder), ensures optimized performance and durability.
Detailed Photos
This innovative machine is meticulously engineered to accommodate a wide range of specifications. It is versatile with an applicable bobbin diameter spanning from ø800 to 1000mm. The machine is equipped with a cylinder diameter of 400mm and an outer width of 750mm, with a hole diameter of 80mm, all tailored precisely to meet customer-specific requirements.
Packaging & Shipping
Certifications
Company Profile
With over two decades of unparalleled expertise in the industry, we at Shanghai Qi Pang Industrial Co., Ltd. have dedicated ourselves to specializing in the development and manufacturing of cutting-edge cable testing machines and cable winding machines since our inception.
Our esteemed company boasts an advanced production and assembly workshop, where we welcome our valued customers to conduct video or on-site inspections to witness our meticulous craftsmanship. Our professional sales and technical teams are unwavering in their commitment to providing exceptional pre-sale and post-sale services, ensuring that we remain at your service 24/7, ready to address any inquiries and offer immediate support.
FAQ
Q1: Are you a factory or trading company?
We are a factory . We can promise you a short lead time and best price if you purchase our machine. We will ship machine from Shanghai port.
Q2: How does the factory ensure products quality?
With Nearly 20 years experience in manufacturing winding machine, we have our own technology develop department and testing department.
Quality is the first priority. We have strict purchasing system to ensure the quality of spare parts. We have experienced workers to assemble and test machine.
Q3:How about your after-sale service?
We have a professional technology supporting team for your timely services. You can get the help you need in time by telephone, online chat (WhatsApp, Skype WeChat email). Please contact us once the machine has any problem. Best service will be offered.
Q4: What are your payment terms?
100%TT or prepaid 50% , balance 50% before shipping.
Q5: How can I get my order? How can I know you sent the goods?
We will take you picture for the machine after we finish. We will ship small machines by UPS, DHL, FedEx or sea shipment. ship big machines by air or by sea
We will provide you tracking number after we ship machine