Multi-Language Operation High Speed Steel Wire Straightening and Cutting Machine

• Customization: Available
• Type: Balance Roller Straightening Machine
• Usage: Sheet, Wire, Pipe, H Beam Flange, Bar
• Model NO.: Wire Straightening Cutting Machine
• Voltage: 660V
• Automatic Grade: Semiautomatic
• Principle: Large Deformation
• Certification: TUV, CCC, ISO9001, CE
• Warranty: 24 Months
• Customized: Non-Customized
• Condition: New
• Product Name: Straightening Cutting Machine
• Keywords: Straightening Cutting Machine
• Machine Type-1: Fixed Cut0.2-0.9 / Fixed Cut1-3
• Machine Type-2: Fixed Cut2-5 / Fixed Cut4-7
• Crop Length Range: No Limit
• Length Error: +-0.2mm / +-0.15mm
• Feed Rate: 10-15m/Min / 20-30m/Min / 20-40m/Min
• Feed Servo Motor: 1.5kw Servo Motor / 2.6kw Servo Motor
• Cut-off Servo Motor: Cylinder Cutoff / 1kwservo Motor
• Aligning Machine: 2*0.75kw Motor / 1.5kw Motor / 2.2kw Motor
• Modulation Block Number: 12 / 6 / 8
• Adjustable Wire Range: 0.2-0.9mm / 1-3mm / 2-5mm / 4-7mm
• MOQ: Low MOQ
• OEM & ODM Custom: Accept
• Logo Custom: Accept
• Transport Package: Standard Shipping Packaging or Customized
• Specification: Standard Specifications Or Customized
• Trademark: QIPANG
• Origin: Jiangsu, China
• Production Capacity: 5000000pieces/Year

Product Description

Product Description

Wire Straightening And Cutting Machine

This straightening and cutting automatic metal iron wire can be suitable for all kinds of metal wire straightening cutting, surface, no scratches, cutting length error of 0.2-0.5 mm, the cutting length range is 80mm to 6000mm.

Human-machine-incorporated touchscreen control systems can save manpower for the customer. The company's main range of wire 1 mm to 5 mm can be customized, fastest of up to 150 meters per minute, available for copper, iron, aluminum, gold, silver, stainless steel, high carbon steel,l and plastic coated wire, and metal wire.

If you want faster speed, please contact customer service. If you are concerned about the straightening effect, we can provide free proofing.

Configuration parameters of straightening and cutting automatic metal iron wire:
1. two servo motors, 1.5 kw traction, and 1:10 planetary reducer cut off 1.5 kw,
2. cut off the PLC touchscreen electronic CAM system,
3. servo motor brand, servo motor straightening and cutting machine,
4. fuselage length 1850mm wide 780mm total height 1300mm. It weighs about 498 kilograms,
5 the total weight of the automatic spreader is 90kg,
6. The control mode includes an inverter analog control system,
7. Minimum diameter: 250mm; maximum diameter: 500mm,
8 the weight of the spreader is about 90kg.

 

Product Parameters

 

Product Parameters
Machine Type	Fixed cut0.2-0.9	Fixed cut1-3	Fixed cut2-5	Fixed cut4-7
Crop Length Range	No limit	No limit	No limit	No limit
Length Error	±0.2mm	±0.15mm	±0.15mm	±0.15mm
Feed Rate	10-15m/min	20-30m/min	20-40m/min	20-40m/min
Feed Servo Motor	1.5kw servo motor	1.5kw servo motor	2.6kw servo motor	2.6kw servo motor
Cut-Off Servo Motor	cylinder cutoff	1kwservo motor	1kwservo motor	2.6kw servo motor
Aligning Machine	2*0.75kw motor	1.5kw motor	2.2kw motor	4kw motor
Number Of Wire Feeding Groups	3 sets(6 wheels)	4 sets(8 wheels)	5 sets(10 wheels)	5 sets(10 wheels)
Modulation Block Number	12	6	6	8
Adjustable Wire Range	0.2-0.9mm	1-3mm	2-5mm	4-7mm
Control Screen	Touch screen	Touch screen	Touch screen	Touch screen
Receiving Rack	1000*300*150 (customizable)	1000*300*150 (customizable)	1000*300*150 (customizable)	1000*300*150 (customizable)
Frame Size	Length*width*height 1500*800*1300(mm)	Length*width*height 1100*800*1300(mm)	Length *width *height 1400*500*1300(mm)	Length*width*height 1600*500*1300(mm)

 

Detailed Photos

Material-01
Frame
Material: High-strength steel (such as Q235, Q345) or cast iron is usually used.
Features: It has high rigidity and stability and can withstand vibration and load during equipment operation.
Straightening roller
Material: High-hardness alloy steel (such as Cr12MoV, GCr15) or surface-hardened steel.
Features: Strong wear resistance, able to withstand high pressure and friction during material straightening.
Cutting device
Saw blade/tool material: Carbide (such as tungsten steel), high-speed steel (HSS), or diamond coating.

Material-02
Features: High hardness and wear resistance, able to cut metal materials efficiently.
Transmission parts
Material: Gears, bearings, etc. are made of high-quality alloy steel (such as 20CrMnTi).
Features: High strength and wear resistance, ensuring the stability and reliability of equipment operation.
Hydraulic system
Material: Hydraulic cylinders and pipelines are made of high-quality steel, and seals are made of oil-resistant rubber or polyurethane.
Features: High-pressure resistance and corrosion resistance, ensuring the stable operation of the hydraulic system.

Processing Technology-01
Straightening process
Roller straightening: The material is bent and stretched multiple times through multiple sets of straightening rollers to eliminate its bending deformation.
Mold straightening: The material is straightened through a straightening die, which is suitable for wire and small diameter bars. Hydraulic straightening: The hydraulic system is used to apply pressure to the material to achieve high-precision straightening.
Cutting process
Sawing: Cutting with a circular saw or band saw is suitable for large-diameter bars and pipes.

Processing Technology-02
Shearing: Cutting with a tool is suitable for small-diameter bars and wires.
Laser cutting: Cutting with a laser is suitable for materials with high precision requirements.
Surface treatment
Heat treatment: Quenching and tempering of key components such as straightening rollers and cutting tools to improve their hardness and wear resistance.
Surface coating: Coating the cutting tool (such as TiN, TiCN) to extend its service life.

Production Process
Design phase - Determine the technical parameters of the equipment (such as straightening range, cutting length, accuracy, etc.) according to customer needs. Processing phase - Frame processing: Use CNC machine tools to perform milling, drilling, and other processing on the frame to ensure its accuracy and rigidity. Straightening roller processing: Use a grinder to precisely grind the straightening roller to ensure its surface finish and dimensional accuracy. Cutting device processing: Precision machining and heat treatment of saw blades or cutters to ensure their cutting performance. Assembly phase - Mechanical assembly: Assemble the frame, straightening roller, cutting device, and other components to ensure the position accuracy of each component.

Debugging phase - No-load debugging - Load debugging - Accuracy detection - Factory inspection - Functional test - Appearance inspection - Packaging and delivery

FAQ

1. Can the φ630mm Shaftless Wire Take-up Machine handle wires of different thicknesses?
Yes, the machine can handle wires of different thicknesses.

2. Does the machine come with a warranty?
Yes, the machine comes with a standard warranty from the date of purchase.

3. What is the average life of the machine?
The average life of the machine depends on usage, but if properly maintained, it can last for several years.

4. Can the machine operate continuously?
The machine is designed for continuous operation and is ideal for high-volume production facilities.

5. Is the machine easy to operate?
Yes, the φ630mm Shaftless Wire Take-up Machine is easy to operate, with a user-friendly interface and simple operation.