Coiling Winding Machine
A coiling machine is a mechanical device used to wind wires, such as copper wire, aluminum wire, enameled wire, etc. into coils or windings according to specific requirements. It is widely used in electronics, electrical, communications, automobiles, home appliances, and other industries, and is a key equipment for the production of transformers, motors, inductors, electromagnetic coils, and other products.
Our company includes: servo coiling machines, single-head large section, single-head medium section, plum blossom barrel machine, double head, etc.Working principle
Wire SupplyThe wire is supplied to the coiling machine through a wire-releasing device (such as a wire drum).
The wire passes through a tension controller to ensure uniform tension during the winding process.Winding movement
The winding spindle drives the winding mold (such as a skeleton, or a mandrel) to rotate. The wire is wound on the mold according to the preset winding path (such as parallel winding, or cross winding).
Wire arrangement control
The wire arrangement device (such as a wire arrangement rod) controls the arrangement of the wire according to the winding requirements. High-precision wire arrangement control is achieved through a servo motor or a stepper motor.
| Technical Parameters |
| Wire Diameter |
0.8-20mm |
| Take-Up Speed |
300m/min |
| Center Height |
650mm |
| Coil Outer Diamete |
φ630mm |
| Spool Outer Diameter |
φ400-630mm |
| Take-Up Motor |
Frequency Conversion 2.2KW |
| Operation Direction |
Right(Support Customer Customization) |
| Program Control |
Servo PLC Control |
| Machine Size |
L910 X W800 X H1550mm |
| Machine Weight |
300Kg |
Material
Material of frame and shell: high-strength steel, aluminum alloy, cast iron, etc.
Material of spindle and transmission parts: high-quality alloy steel, stainless steel, ceramic bearings, etc.
Material of winding mold and fixture: engineering plastic, aluminum alloy, stainless steel, etc.
Material of control system shell: ABS plastic, aluminum alloy, etc.
Features
It has good rigidity, stability, and vibration resistance, ensuring that the equipment does not deform when running at high speed.
High hardness, wear resistance,e, and corrosion resistance ensure long-term operation accuracy and reliability.
Features: lightweight, wear-resistant, adaptable to different wire materials and winding requirements.
Features: dustproof, moisture-proof, anti-interference, protect internal electronic components.
Processing Technology
Machining: turning-milling-grinding
Heat treatment: quenching-tempering
Surface treatment: electroplating-spraying
Assembly and debugging: precision assembly-dynamic debugging
Production Process
Design and R&D: demand analysis-structural design-control system design
Material procurement: procurement of standard parts-customized parts
Parts processing: mechanical processing-heat treatment and surface treatment
Assembly and debugging: component assembly-functional debugging
Quality inspection: accuracy inspection-performance test-durability test
Packaging and delivery
Application Areas
(1) Electronics industry
(2) Electrical industry
(3) Automobile industry
(4) Home appliance industry
(5) Communications industry
1. Can the φ630mm Shaftless Wire Take-up Machine handle wires of different thicknesses?
Yes, the machine can handle wires of different thicknesses.
2. Does the machine come with a warranty?
Yes, the machine comes with a standard warranty from the date of purchase.
3. What is the average life of the machine?
The average life of the machine depends on usage, but if properly maintained, it can last for several years.
4. Can the machine operate continuously?
The machine is designed for continuous operation and is ideal for high-volume production facilities.
5. Is the machine easy to operate?
Yes, the φ630mm Shaftless Wire Take-up Machine is easy to operate, with a user-friendly interface and simple operation.
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