Introducing the QIPANF PLC, the innovative new energy flat copper cantilever traverse take-up machine, expertly manufactured with precision and excellence by Shanghai Qi Pang Industrial Co., Ltd. This advanced machine is designed to enhance performance and efficiency in industrial applications, setting a new benchmark in the field.
Product Description
This innovative machine is designed with a fully integrated frame movement structure, significantly boosting the equipment's load-bearing capability. It ensures the wire maintains a perfectly straight trajectory, with the electric lift offering effortless and convenient operation.
Equipped with a high-precision ball screw wire, this machine accommodates various diameters, ensuring exceptional accuracy in every application.
An additional layer of paper can be effortlessly placed underneath for enhanced protection.
Versatile Applications: Ideal for stranded, extruded, and irradiated wire, as well as new energy copper wire, flat wire, and aluminum wire.
Sophisticated Lifting Mode: Utilizes an advanced electro lifting system for superior control and reliability.
Bobbin Clamping System: Features a powerful 400W deceleration motor for secure and consistent clamping.
Advanced Take-up Model: Powered by a 0.75kw 1500rpm Siemens AC servo motor drive, allowing precise speed and tension control for optimal performance.
Take-up Torque: Impressive maximum capacity reaching approximately 4600 N.m, ensuring robust performance.
Wire traversing employs an AC servo motor drive with a ball screw traversing system. It offers a pitch range of 0 to 40mm and perfect synchronization with the take-up process.
Equipped with rapid-acting pneumatic brakes, the device ensures swift and effective halts during downtime, enhancing operational safety.
State-of-the-Art Control: Siemens S7-1200 PLC control coupled with a 7-inch touch screen provides intuitive control over wire traversing, with easy pitch settings adjustable directly on the touch screen.
Main component bearings are crafted from premium NSK materials for unmatched durability and performance.
Product Parameters
Parameter |
Value |
Applicable coil diameter |
φ800-1000mm(customizable) |
Coil width |
750mm |
Coil aperture |
Φ80mm |
Applicable line speed |
≤50m/min, (copper and aluminum wire) |
Rising force control |
10 kg magnetic powder brake |
Wire reel lift |
Constant speed 0.75KW-4 motor + RV63 gearbox lift |
Rewind and line up method |
Precision servo screw moving disk automatic lineup human-machine interface operation |
Servo motors for wiring |
Ori SDP20-1.5KW |
PLC system |
Dimension Controls LX5V-1412MT |
Maximum winding tension |
180N/m |
Maximum upward force of the unwinding line |
0-80N/m (adjustable) |
Rising force adjustment method |
Knob current adjustment, current datatable |
Power source |
380V50HZ |
driving force |
5N/M torque motor + NMRV90 reducer (with extruder) |
Introducing Qipang's Cutting-Edge PLC New Energy Flat Copper Traverse Take-Up Machine from the Renowned Manufacturer
1. The machine frame is meticulously crafted from high-quality rectangular steel tubes and expertly welded steel plates, forming an impressive structure with two large beams. This results in not only an impeccable appearance but also outstanding rigidity and unparalleled strength.
2. Experience seamless productivity with the walking beam method, where the entire cable tray is dedicated to wiring, ensuring flawless implementation of pay-off and take-up processes.
3. Equipped with an AC variable frequency motor, this state-of-the-art machine guarantees high-precision cable speed and uniform wiring, catering to the most demanding industrial requirements.
4. The PLC programmable controller seamlessly integrates with a variety of hosts, offering unmatched flexibility and control.
5. Take-Up Main Motor - Unleashing Exceptional Performance
- The take-up main motor features a robust DC motor, and the controller belongs to a distinguished European series, ensuring reliability and efficiency.
- Alternatively, the take-up main motor is available with frequency conversion, utilizing a Siemens controller, renowned for precision and consistency.
1. Tailored for versatility, the machine accommodates bobbin diameters ranging from ø800-1000mm, with a barrel diameter of 400mm, outer width of 750mm, and a hole diameter of 80mm-customizable to meet client specifications. 2. Driving power is provided by an inverter motor (1.5KW-4KW) combined with an RV90 decelerator, with motor power finely tuned to the customer's line speed. 3. An advanced precision servo screw moving disk allows automatic line operation through a user-friendly man-machine interface. 4. Equipped with an overload protection system, the machine halts winding upon exceeding the maximum tension setting, safeguarding operations. 5. Line force is adjustable from 0-80N/m for optimal control. 6. Force adjustment is user-friendly with a knob for current adjustment and dataized current readings. 7. The entire machine is robustly constructed with 120*120*5mm or 140*140*5mm square tube welding. 8. The system integrates a 5N/M torque motor and an NMRV90 reducer, compatible with extruders.
Detailed Photos
Our versatile Precision PLC Servo Traverse Take-Up Machine Winder for Industrial Use can accommodate a wide range of specifications to suit your production needs. Featuring an adaptable bobbin diameter of ø800-1000mm, a robust cylinder diameter of 400mm, an outer width of 750mm, and a hole diameter of 80mm, this machine is designed with flexibility in mind to align with customer-specific requirements and ensure optimal performance.
Packaging & Shipping
Certifications
Company Profile
With a proud legacy spanning over two decades, Shanghai Qi Pang Industrial Co., Ltd. stands as a beacon of excellence in the manufacturing of cable testing and winding machines. Since our inception, we have dedicated ourselves to innovation and precision in the industry, consistently delivering superior quality products that meet the evolving needs of our clients.
Equipped with state-of-the-art facilities, Shanghai Qi Pang Industrial Co., Ltd. boasts both a cutting-edge production workshop and a meticulous assembly workshop. We welcome customers to either a virtual tour or an onsite visit to our factory, ensuring transparency and trust. Our highly skilled sales and technical teams are at your service, guaranteeing exceptional pre-sale and post-sale support. Our commitment is to be available 24/7, ready to provide prompt and thorough responses to all your inquiries, ensuring your satisfaction every step of the way.
FAQ
Q1: Are you a factory or trading company?
We are a factory . We can promise you a short lead time and best price if you purchase our machine. We will ship machine from Shanghai port.
Q2: How does the factory ensure products quality?
With Nearly 20 years experience in manufacturing winding machine, we have our own technology develop department and testing department.
Quality is the first priority. We have strict purchasing system to ensure the quality of spare parts. We have experienced workers to assemble and test machine.
Q3:How about your after-sale service?
We have a professional technology supporting team for your timely services. You can get the help you need in time by telephone, online chat (WhatsApp, Skype WeChat email). Please contact us once the machine has any problem. Best service will be offered.
Q4: What are your payment terms?
100%TT or prepaid 50% , balance 50% before shipping.
Q5: How can I get my order? How can I know you sent the goods?
We will take you picture for the machine after we finish. We will ship small machines by UPS, DHL, FedEx or sea shipment. ship big machines by air or by sea
We will provide you tracking number after we ship machine