Straightening Cutting Machine
A straightening and cutting machine is a mechanical equipment that integrates straightening and cutting functions. It is mainly used for straightening and cutting metal materials (such as bars, pipes, and wires) to a fixed length. It straightens the material mechanically or hydraulically to eliminate its bending deformation and then uses a cutting device to cut the material into the required length. Straightening and cutting machines are widely used in metal processing, automobile manufacturing, construction, and other industries, and are one of the important processing equipment in modern manufacturing.
Working principle of straightening and cutting machine
Feeding: Feed raw materials (such as metal bars and pipes) into the equipment.
Straightening: Bend and stretch the material multiple times through straightening rollers or straightening dies to eliminate its bending deformation.
Feeding: The straightened material is sent to the cutting position.
Cutting: Cut the material according to the preset length using a cutting device.
Unloading: The workpiece is sent out of the equipment after cutting.
| Technical Parameters |
| Style |
Single Head |
| The Cutting Mode |
Chip-free Rotary Cutting(Optional Saw Blade Cutting) |
| Feeding Mode |
Servo Motor Drives Belt Feeding(Roller wheel) |
| Suitable For Processing Pipe |
Copper Pipe \ Aluminum Tube |
| Cutting Length |
60mm-unlimited |
| Machining Diameter Range |
Φ4-Φ16 |
| Cutting Length Accuracy |
±0.3mm |
| Pipe Wall Thickness Range |
0.3-1.2mm |
| Feed Speed |
50-60 meters per minute |
| Rotary Encoder |
1000 pulse |
| Cut Off Motor Power |
0.55kw |
| Feed Servo Motor Power |
1.5KW |
| Control Mode |
Touch screen |
| Power Input |
Three-phase four-wire |
| Air Source Pressure |
0.4-0.6MPa |
| The Size |
About 2150mm long,500mm wide and 1300mm high |
Material-01
Frame
Material: High-strength steel (such as Q235, Q345) or cast iron is usually used.
Features: It has high rigidity and stability and can withstand vibration and load during equipment operation.
Straightening roller
Material: High-hardness alloy steel (such as Cr12MoV, GCr15) or surface-hardened steel.
Features: Strong wear resistance, able to withstand high pressure and friction during material straightening.
Cutting device
Saw blade/tool material: Carbide (such as tungsten steel), high-speed steel (HSS), or diamond coating.
Material-02
Features: High hardness and wear resistance, able to cut metal materials efficiently.
Transmission parts
Material: Gears, bearings, etc. are made of high-quality alloy steel (such as 20CrMnTi).
Features: High strength and wear resistance, ensuring the stability and reliability of equipment operation.
Hydraulic system
Material: Hydraulic cylinders and pipelines are made of high-quality steel, and seals are made of oil-resistant rubber or polyurethane.
Features: High-pressure resistance and corrosion resistance, ensuring the stable operation of the hydraulic system.
Processing Technology-01
Straightening process
Roller straightening: The material is bent and stretched multiple times through multiple sets of straightening rollers to eliminate its bending deformation.
Mold straightening: The material is straightened through a straightening die, which is suitable for wire and small diameter bars. Hydraulic straightening: The hydraulic system is used to apply pressure to the material to achieve high-precision straightening.
Cutting process
Sawing: Cutting with a circular saw or band saw is suitable for large-diameter bars and pipes.
Processing Technology-02
Shearing: Cutting with a tool is suitable for small-diameter bars and wires.
Laser cutting: Cutting with a laser is suitable for materials with high precision requirements.
Surface treatment
Heat treatment: Quenching and tempering of key components such as straightening rollers and cutting tools to improve their hardness and wear resistance.
Surface coating: Coating the cutting tool (such as TiN, TiCN) to extend its service life.
Production Process
Design phase - Determine the technical parameters of the equipment (such as straightening range, cutting length, accuracy, etc.) according to customer needs. Processing phase - Frame processing: Use CNC machine tools to perform milling, drilling, and other processing on the frame to ensure its accuracy and rigidity. Straightening roller processing: Use a grinder to precisely grind the straightening roller to ensure its surface finish and dimensional accuracy. Cutting device processing: Precision machining and heat treatment of saw blades or cutters to ensure their cutting performance. Assembly phase - Mechanical assembly: Assemble the frame, straightening roller, cutting device, and other components to ensure the position accuracy of each component.
Debugging phase - No-load debugging - Load debugging - Accuracy detection - Factory inspection - Functional test - Appearance inspection - Packaging and delivery
1. Can the φ630mm Shaftless Wire Take-up Machine handle wires of different thicknesses?
Yes, the machine can handle wires of different thicknesses.
2. Does the machine come with a warranty?
Yes, the machine comes with a standard warranty from the date of purchase.
3. What is the average life of the machine?
The average life of the machine depends on usage, but if properly maintained, it can last for several years.
4. Can the machine operate continuously?
The machine is designed for continuous operation and is ideal for high-volume production facilities.
5. Is the machine easy to operate?
Yes, the φ630mm Shaftless Wire Take-up Machine is easy to operate, with a user-friendly interface and simple operation.
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