Introducing QIPANF PLC: The Premier Innovator in New Energy Solutions. As a distinguished manufacturer, we specialize in crafting state-of-the-art Flat Copper Cantilever Traverse Take-Up Machines. Renowned for our precision engineering and commitment to excellence, our products are designed to meet the evolving needs of modern industries, ensuring top-tier performance and unmatched reliability.
Product Description
The Reliable 380V PLC Servo Traverse Take-Up Machine Winder for Production is engineered with an advanced whole frame moving structure, significantly boosting the equipment's load-bearing capacity. This innovative design ensures the wire maintains a perfectly straight alignment while making operations effortless with its electric lifting and lowering capabilities.
Precisely engineered with a ball screw wire mechanism, it accommodates varying diameters with exceptional accuracy, making it an ideal choice for high-precision applications.
A protective layer of paper can be easily incorporated beneath to enhance safety and functionality.
Versatile Applications: Expertly designed for stranded, extruded, irradiated wire, as well as new energy copper, flat, and aluminum wires, catering to a wide range of production needs.
Lifting Mode: Equipped with a state-of-the-art electro lifting system for seamless vertical adjustments.
Bobbin Clamping Mode: Utilizes a robust 400W deceleration motor for secure and efficient clamping.
Take-Up Model: Driven by a 0.75kw 1500rpm Siemens AC servo motor, providing precise speed and tension control for optimal performance.
Take-Up Torque: Delivers a remarkable maximum torque output of ~4600 N.m, ensuring powerful and reliable winding operations.
Wire Traversing: Features an AC servo motor-driven traversing system with a ball screw mechanism, offering a pitch range of 0 ~ 40mm. Seamlessly synchronized with the take-up for optimal coordination.
For quick and efficient halts during downtime, the device is equipped with responsive pneumatic brakes.
Advanced Control System: Utilizing the Siemens S7-1200 PLC with a 7-inch touch screen, allows for intuitive control of wiring traversal and adjustable wiring pitches directly from the display.
Durable and Reliable: The main components, including bearings, are sourced from the esteemed NSK brand, ensuring longevity and consistent performance.
Product Parameters
Parameter |
Value |
Applicable coil diameter |
φ800-1000mm(customizable) |
Coil width |
750mm |
Coil aperture |
Φ80mm |
Applicable line speed |
≤50m/min, (copper and aluminum wire) |
Rising force control |
10 kg magnetic powder brake |
Wire reel lift |
Constant speed 0.75KW-4 motor + RV63 gearbox lift |
Rewind and line up method |
Precision servo screw moving disk automatic lineup human-machine interface operation |
Servo motors for wiring |
Ori SDP20-1.5KW |
PLC system |
Dimension Controls LX5V-1412MT |
Maximum winding tension |
180N/m |
Maximum upward force of the unwinding line |
0-80N/m (adjustable) |
Rising force adjustment method |
Knob current adjustment, current datatable |
Power source |
380V50HZ |
driving force |
5N/M torque motor + NMRV90 reducer (with extruder) |
Qipang PLC New Energy Flat Copper Traverse Take-Up Machine Manufacturer
1. Crafted with precision, the machine frame is an exceptional blend of high-quality rectangular steel tubes and meticulously welded steel plates. Its structure, featuring two robust beams connected in a flawless design, exhibits perfect appearance, impeccable rigidity, and unrivaled strength.
2. Ingeniously designed with a walking beam mechanism, this machine ensures comprehensive cable tray wiring, facilitating seamless pay-off and take-up processes.
3. The equipment is equipped with an AC variable frequency motor offering precise speed control, guaranteeing high precision and uniform cable wiring.
4. Our state-of-the-art PLC programmable controller is engineered for seamless integration with a variety of host systems, offering unmatched versatility.
5. Take-up Main Motor
- The take-up main motor is powered by a sophisticated DC motor, complemented by a European series controller, ensuring top-tier performance.
- Alternatively, the take-up main motor benefits from frequency conversion technology, with a Siemens controller providing reliable and efficient operation.
1. Accommodates bobbins with diameters ranging from ø800-1000mm, a barrel diameter of 400mm, an outer width of 750mm, and a hole diameter of 80mm, with customization available to meet specific customer needs. 2. Driven by an inverter motor (1.5KW-4KW) paired with an RV90 decelerator, the motor power is primarily determined by the customer's required line speed. 3. Features a precision servo screw moving disk for effortless line handling through a user-friendly man-machine interface. 4. Equipped with an advanced overload protection function, the equipment halts winding when exceeding the preset maximum tension. 5. Offers adjustable maximum line force ranging from 0-80N/m. 6. Rising force can be finely tuned via a knob for current adjustment, with digital current data display. 7. Constructed with a robust 120*120*5 or 140*140*5 square tube welding. 8. Equipped with a 5N/M torque motor and NMRV90 reducer, compatible with an extruder for enhanced performance.
Detailed Photos
Experience unparalleled versatility with our product's adjustable parameters: the bobbin diameter ranges from ø800 to 1000mm, while the cylinder diameter is precisely 400mm. You will appreciate the ample outer width of 750mm, paired with a hole diameter of 80mm. All these dimensions can be tailored to meet your exact requirements, ensuring a seamless fit for your production needs.
Packaging & Shipping
Certifications
Company Profile
Boasting over two decades of expertise in the industry, Shanghai Qi Pang Industrial Co., Ltd. has dedicated itself to the innovation and excellence of cable testing machines and cable winding machines ever since its inception.
With our very own state-of-the-art production and assembly workshops, we welcome our esteemed customers to conduct video or in-person inspections of our facilities. Our exceptional team of sales and technical experts is committed to delivering unparalleled service before, during, and after your purchase. We ensure seamless communication with 24/7 online support, always ready to address any inquiries you may have promptly.
FAQ
Q1: Are you a factory or trading company?
We are a factory . We can promise you a short lead time and best price if you purchase our machine. We will ship machine from Shanghai port.
Q2: How does the factory ensure products quality?
With Nearly 20 years experience in manufacturing winding machine, we have our own technology develop department and testing department.
Quality is the first priority. We have strict purchasing system to ensure the quality of spare parts. We have experienced workers to assemble and test machine.
Q3:How about your after-sale service?
We have a professional technology supporting team for your timely services. You can get the help you need in time by telephone, online chat (WhatsApp, Skype WeChat email). Please contact us once the machine has any problem. Best service will be offered.
Q4: What are your payment terms?
100%TT or prepaid 50% , balance 50% before shipping.
Q5: How can I get my order? How can I know you sent the goods?
We will take you picture for the machine after we finish. We will ship small machines by UPS, DHL, FedEx or sea shipment. ship big machines by air or by sea
We will provide you tracking number after we ship machine